Non-Marring Mallet, Kreg Jig K5 Pocket Hole Master System with 675-Piece Screw Kit, January 2021 Woodworker's Journal Free Plan: Dog Feeding Station. The dowel jig was created to help the designer make strong joints by connecting the pieces of wood using dowels. Make sure your workpieces have flat surfaces with square ends and edges. Mix in some filler and it won’t run out of a loose joint. There's a trick to making successful dowel joints: you need a jig that registers parts precisely. They’re metal tools that guide the angle and location of drill bits in a hand-held drill as they bore into wood. Heat dowel pins in toaster oven at 325ºF for 30 minutes to dry and shrink them. Epoxy fills gaps with strength, doesn’t shrink, and bonds to end grain well. Pack, We proudly stand behind all of our products. Doweling typically entails using a diameter of dowel that is no more than 1/2 of the width of the board. You’ll appreciate the extra speed later. There are lots of dowel jigs on the market, but the best I’ve used so far is designed and made in Canada. The edges of the holes are countersunk so that they have a sharp edge on one side of the plate. Fluted or spiral-cut dowels are better choices than smooth dowels, because the tiny surface grooves create gaps for air and excess glue to escape. Here's the joint you'll use for building face frames or, with a little alteration, mitered picture frames. Whether you are making a simple box or an item of furniture, you will find that using a dowel joint can be useful. It creates a strong joint and is accessible to most any woodworker. If the joint is a little loose, glue will usually swell the dowels and tighten it up. Strong, precise, hidden and versatile, the only danger is that dowel joints seem so very simple at first glance. 10 / 20. Remake parts and drill holes with dowel jig or drill press. You can either buy a dowel jig or make them yourself. Run-of-the-mill dowel rod these days is usually a little smaller than specified size and not precisely round. For these items, please call the store where you purchased them or our customer service department at 1-800-376-7856 so we can assist you. You don't want the dowel's length or extra glue to keep the joint from closing properly. This kind of joinery is amongst the strongest you can make and quite simple with the right kind of drilling jig and fluted dowels. By using pieces of dowel over screws the joint becomes much stronger and can be turned into an appealing feature. I have repaired many chairs with failed joints using threaded steel rod and a good two-part epoxy like West or System 3. The dowel stick is partly rounded and then driven through the hole in the plate. Then, carry out a dry fit of the joint. If your jig has interchangeable bit sleeves, thread in the appropriate sleeve for the bit you'll use. Solution: Dowel holes not parallel. A great number of today's woodworkers tend to eschew doweling for less problematic methods such as biscuit joinery or mechanical fasteners such as pocket joinery, but the simplicity and strength of doweling shouldn't be discounted. Are you having trouble getting dowel joints to work perfectly with your projects? To avoid drilling excessively you … Step 1: Mark dowel layout lines on the workpiece that will receive dowel holes in its end. Your order will come with a return form with convenient instructions, or you may send your returns directly to Returns Department, Rockler Woodworking and Hardware, 4365 Willow Drive, Medina, MN 55340. If your dowel is now too small for its hole, wind cotton or linen thread around the tip of the dowel to make it thicker. Is Tung Oil the Best Choice for Finishing Plywood? Dowels may not be as fashionable as pocket screws these days, but they're sometimes the best choice for situations where a joint must be both strong and fastener-free. James Krenov’s dowel joint Use a simple shopmade jig to create cabinets that stand the test of time. There’s a gadget for everything, and as these luxuries gain the status of necessities, skills become less important. Drilling holes for dowel joint One of the simplest ways to reinforce a butt joint (or a mortlse-and-tenon joint, for that matter) Is with through dowels.After the joint Is assembled and the glue has dried, simply drill dowel holes through the joint, using a drill press or a portable driii with a drilling guide. Manufacturer guarantees/warranties for power tools, CNC and laser products will supersede the Rockler Guarantee if these items are damaged or defective. If your workpieces are less than three inches wide or so, two dowels will do the job. Dowels are also helpful for keeping joint parts aligned during glue-up, particularly odd-angle joints. Alignment of holes, precision of dowels, tight joint assembly. The tool world has a tendency to make woodworking seem more complicated than it is. But lining them up can be a tricky process. Glue the exposed dowels and joint surfaces, tap the parts together, and clamp the joints for one hour. Step1: You need to calculate the size of dowel suitable and then mark where you are going to make the joint. Fix the problem with these troubleshooting steps: Problem: Joint doesn’t come together tightly, even under clamping pressure. Synopsis: Doweling is a great joinery technique for both veneered and solid-wood carcases. A plumber’s flux brush is ideal and inexpensive for this work. Another and easier method to make pointed dowels is by using a lathe. A box joint is a simplified version of dovetails and provides ample surface area for wood glue to make a very sturdy joint. Edge-to edge joints. For the best experience on our site, be sure to turn on Javascript in your browser. This allows you to see if any dowel holes have been drilled too shallow, preventing full joint assembly. Some dowel jigs make it easy to locate mating pairs of dowel holes across a joint, but sometimes you need other strategies. If the parts go together but tighter than you'd like, you can sometimes improve the fit by sanding the dowels slightly or widening the holes a tad. You may also return purchases to a Rockler store near you for store credit. Connecting thin pieces of wood together is easy with dowels, which make strong joints. You may need to widen the holes slightly by cleaning them out a bit more so the parts slide together easily. Use your doweling jig to bore these holes, just as you would for an end-to-edge joint. These grooves are called “flutes” and though they obviously retain more glue along the sides of dowels during assembly, there’s more. When it comes time to assemble a dowel joint, always clamp up the parts fully without glue first. The dowel joint, whether made with the help of an aftermarket jig, dowel center or other hole-location method, is easy to make and offers a lot of flexibility. Despite the fact that I’m a purist, I opt for ready-cut “dowel pins” every time. You're done! Use metal dowel points, as to make a proper dowel joint; The best option is to use a dowel jig; Leave at least 1/2” from the edge or corner of the wooden part, when drilling holes . You'll also need dowel pegs, of course, and a sharp brad-point drill bit. Step 2: Clamp your doweling jig to one of the two workpieces so the jig's drilling registration mark aligns with the dowel layout line. By David Welter #287-Jan/Feb 2021 Issue. to 1/2 in. For the best experience on our site, be sure to turn on Javascript in your browser. If I had to choose just one method to connect project parts for the rest of my woodworking career, the dowel joint would probably be it. Some self-center, some have clamps, and some can even drill multiple holes at the same time. It helps to have a stop collar on your drill bit to set the drilling depth, but a piece of masking tape wrapped around the bit will work, too. 08-19-2008, 01:32 PM Hi all, I'm building a low audio/video component console out of some furniture grade plywood that I was going to face/edge with solid lumber so I can do some router work on the outside edges and corners of the cabinet and put the cabinet together with miter joints. Problem: Dowels won’t enter holes drilled to correct size. Most dowel joints begin as ordinary butt joints, but with one or more dowels spanning the joint, fitting into matching holes that align with each other. Whether you're building face frames, boxes or miter joints, this article will help you master two of the most common styles. Doweling jigs are made in several styles, or you can build your own from scrap. This tool is usually fitted to a power drill. Shims can be purchased where wood is sold. Locate the dowel holes at least 1/4 in. A Mitre joint is a type of Butt Joint, except they are joint at an angle across the grain. To make edge-to-edge joints, use the same technique to mark and drill mating edges. Traditional timber frames are held together with 1” diameter dowels, no matter how big the timbers are. They're a "must have" for blind-drilling situations where your doweling jig won't work. Dowelmax (; 250.764.1770) is the product of the father and son team of Jim and Mike Lindsay. The wood that was compressed to form grooves in the factory also swells in contact with glue after joint assembly, making for a stronger joint. This type of fastening will allow you to create a strong joint, which will able you to negate the use of screws or bolts. This bit has … Problem: Wood splits under clamping pressure. This is why dowel jigs were invented. A dowel joint is made by fitting a butt joint and then drilling corresponding holes in the two pieces of wood to be joined and inserting the dowel pin or pins before joining the pieces. 1/4” dowels are perfect for projects involving 1/2” thick parts. © Copyright 2021 Baileylineroad, Having a dowel jig speeds up the process and increases the accuracy of making a dowel joint. Bore the mating holes. If you’re looking for an alternative for pocket holes, this design is very suitable. Besides being precisely sized, truly round and made of strong wood, dowel pins also have grooves compressed into their surface. Then, apply glue to the ends of pieces of doweling and drive dowels through the holes with a mallet. An appliance called a dowel plate is often used for making dowel pins, and is very useful. Drill each of the dowel holes slightly deeper than one half the dowel length to create a little gap for excess glue. Adding dowels to a cross-grain joint creates a mechanical connection where glue alone will eventually fail. Thicker dowels will leave the walls of your stock too thin, weakening the joint. Solution: Dowel holes too large. We are proud of the quality of our products, and we stand behind them 100%. It’s amazing how accurate hardwood blocks can be if they’re made right. Make this dowel jig for drilling accurate holes. Click here for a video lesson on how I use construction-grade lumber for fine woodworking projects and downloadable plans for using that wood. These three essentials are behind every perfect dowel joint, and  the first thing to understand is also the most important. End-to-Edge Dowel Joints. Make Your Own Dowels: In many woodworking projects the need arises for a dowel, either to plug a screw hole or to add a detail. Step 2: Set the joint parts together against a clamped fence or bench dog to keep them aligned correctly. Cut a scrap the same length as your workpieces and mark one end with an “X.” Drill holes through the scrap using the dowel jig. Dowel Joint Dowel joints are basically substitutes for mortise and tenon joints. A drill press is the best way to drill dowel holes into the face of the other workpiece. Making an Edge Down Joint To make this joint, clamp the two pieces to be joined with the edges flush and with the face surfaces out. Step 1: Set your parts together, and draw lines across the joint to mark the dowel positions. In fact, sometimes this is the very best way to bore holes for joint dowels. Carefully tap the end of the dowel-point workpiece with a rubber mallet or dead-blow to prick centerpoints for drilling the opposite dowel holes. Solution: Dowel pins swollen with moisture. Join us Free for weekly DIY, Homesteading, and Home Improvement tips, online courses and special content for our members. Step 4: Before gluing up the joint, slip the dowels into their holes dry and test the part fit. The spur marks the centre of the holes required on the other side of the joint, ready for drilling. I like 1/2” diameter dowels when working with 1 1/2”-thick wood. This is where dowel centres can help. The dowel joint is assembled in the same way that you would screw a regular joint together only pieces of dowel are glued and inserted into holes instead of screws. When they are inserted into dowel holes in one joint part, their pointed tips will prick the mating surface to give you center marks for drilling the mating holes. You'll need metal dowel points to build these joints accurately. Alignment of holes, precision of dowels, tight joint assembly. Want cheap wood for your projects that’s also quite good wood? How to Make Dowel Joints The key is accuracy. Push the dowel centre into the holes drilled on one side of a joint, bring the mating pieces of wood into alignment, then push them together tightly. The jig shown has interchangeable bit sleeves so you can use drill bits with diameters ranging from 1/4 in. Dowel rods are not only used for making joints but also to form parts of many modern pieces of furniture or projects which specify a small circular pieces of ornamentation. You’ll get best results if you work glue onto the sides of each dowel hole before assembly. The late 1600’s to the very early 1700’s, introduced a difficult to make joint into furniture … Cut stock 3" longer than the dowel length needed, plus 6" for a test piece. Step 3: Drill holes in both halves of the joint. Can you see why I like dowel joints so much? Then, slip dowel points into the holes. To make the dowels, we feed square stock through a block, over a router table.That requires a bit of maths to get all the bits and pieces lining up right. It also helps him with making accurate holes and lining them up. Joint and plane the stock into a square the same dimension as the diameter of the dowel … Dowels across miter joints? If you’re joining 3/4”-thick x 2 1/2”-wide cabinet door frames, for instance, 5/16” or 3/8” diameter dowel pins, 1 1/4” to 1 1/2” long are ideal. The jig shown is designed to center itself automatically on the stock when clamped in place. Problem: Joint is weak, with inconsistent part alignment. The jig should clamp securely to the workpiece, guide your drill bit for drilling a perfectly square hole and be easy to register accurately on your joint parts. If for any reason you are not satisfied with the merchandise you ordered, just return it within 90 days to receive a refund in the manner of original payment. Install a sharp brad-point bit and clamp a fence to your drill press table so the bit's point meets the prick holes exactly. Items shipped directly from the manufacturer cannot be returned in store. L-joints are a little more tricky so check the next page for more steps. If you want a 19mm (~3/4") dowel, you'll need a 19mm forstner bit for the outfeed.For the infeed, you need a drill bit that'd match or exceed (slightly) the diagonal of the dowel size we want. A sliding dovetail joint is simpler than either a through- or half-blind dovetail joint, in … It’s also typically made from tropical hardwoods that aren’t all that strong. Starting at Complete the back legs. Quite a bit of strength is required to … Dry fitting also lets you figure out exactly which clamps you need and how they should be adjusted. L-joint step-by-step guide. Learn how to make dowel joints quickly and successfully with a doweling jig. Step 1: Set your parts together, and draw lines across the joint to mark the dowel positions. Solution: Dowel holes too shallow. When you’re working with wood that involves the edges of boards, choose a dowel diameter that’s roughly one third to one half the overall thickness of the wood, with a dowel length that’s roughly twice wood thickness. The dowel joint is similar to the mortise and tenon in that a projection is fitted into a socket to strengthen a joint. Once things fit nicely, spread glue into the holes, insert the dowels and apply clamps. You may also want to have a set of metal dowel points on hand. This plate lets you make a dowel using a piece of falloff from your … Glue is used in this type of joint, and the dowel pins serve as round You can drill holes in cases with an effective drill bit. You can either mark the position of the joint and where to drill the holes with a ruler or you can drill a hole in one piece of timber and use a dowel jig to mark the second piece and this should be a very accurate method if done correctly. Make a guide. This dowel joint variation works well for assembling boxes, installing shelving in bookcases or building cabinet carcasses. It offers the kind of precision, versatility and durability that you can build your woodworking life around. Shorten dowel pins and assemble joint again. Most dowel joints begin as ordinary butt joints, but with one or more dowels spanning the joint, fitting into matching holes that align with each other. Dowel joints are a simple option that’s classic enough to require skill, yet advanced enough to work really well in many situations. Tails and pins are cut square on the end of stock just as deep as the stock’s thickness and interlock with the corresponding cuts on another board. Step-2: Quantity of dowels Now consider the number of dowels required for safe and sound connection. Great dowel joinery only happens when drilling dowel holes is mechanically guided in some way. It consists of a steel plate with holes of various sizes bored through it. Place holes no closer than 1 ⁄ 8" from the ends to avoid breaking out the end grain while assembling the joint. Hole cut to adapt a pointed dowel. Step 9: Here's where careful setup and drilling will mean the difference between a joint that fits together properly and one that just gives you fits. Other Tips. Glue alone will make the joint plenty strong, but dowels provide perfect alignment. away from the workpiece edges for optimal joint strength. Another way to fit a shrunken dowel into the hole is with a shim. If dowel holes are even slightly askew, the joint parts will be thrown out of alignment and not fit together. Typically sold as round aluminum buttons, the ends have a small, central spur. $3.49 Simplicity makes it easy to underestimate the importance of getting key details correct, and it’s here where trouble sneaks in. Locate the dowel holes at least 1/4 in. You can also use a drill press to complete dowel holes, either directly or to create your own drilling jig blocks made of hardwood. Mitre Joints. (If the length-plus-3" dimension is more than one-half the length of your router-table fence, clamp on a longer auxiliary fence.) Then coat the wood and thread with glue, and reassemble. Dovetail. For instance, when joining 3/4-inch width boards, a 5/16-inch or 3/8-inch dowel would typically be utili… Remake parts and re-drill, or drill holes for next larger dowel size. Flip the leg over and make a second pass using a flush-trim bit. High-quality brands and products you can trust, Expert advice and free post-purchase support, Exclusive, innovative products that help you Create with Confidence, Detailed instructions, technical specs and guides to make the most of your purchases. Make sure your workpieces have flat surfaces with square ends and edges. Joints need to slide fully together quickly after glue application since the dowel pins swell in contact with glue. JavaScript seems to be disabled in your browser. Use a toothpick, and apply a little glue onto the surface of each dowel with a brush. Sliding Dovetail. On 3/4-in.-thick stock, use 1/4- or 5/16-in.-diameter dowels. Learn Woodworking Tips & Tricks with Rockler, 25-Piece HSS Brad Point Drill Bit Set, Imperial, Estwing 12-1/2'' 12 oz. … The diameter and length of dowels for joinery matters, and cutting your own short dowels from lengths of long dowel rod isn’t the best way to get things right. For international returns, please click here. The biggest problem with dowel joints is the dowel and adhesive. Dowel pointer tool. All Rights Reserved. But get the basics right and the dowel joint will become one of your all-time favourites, too. Make dowelled wood joints for branches in farmhouse furniture. Like every tool, there are a few different types of dowel joint jigs. Make use of the ruler to make the joint for assessing the size of the dowel and for marking the second piece you can employ dowel jig. Here's the joint you'll use for building face frames or, with a little alteration, mitered picture frames.