Stripped drain plug. 99. Only 1 left in stock - order soon. I didnt purchase as the guy asked me for the pitch of the plug. It's cool in the Lounge. It is slightly larger and cuts its own threads to maybe a 12.25mm or 12.5mm size. Stripped Oil Drain plug on KTM. Stripped oil drain plug. Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta by STR. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. You will need to cut down the insert or you won't be able to drain all the oil at change time.. JavaScript is disabled. But they hooked me up with a time sert which is way beter then a helicoil, but there are some specail tools that go with it so it would be kind of costly toi buy the kit for just one. Add oil and rode the bike. I noticed that there was an oil leak from the oil drain plug under the bike. All went well until the rear engine drain plug required removal. My suspicions came true. Is the mechanic going overboard? Jump to Latest Follow 21 - 35 of 35 Posts. Post by MacWildcat » 03 Aug 2010 22:54. After a quick trip to the store for 5 quarts of oil and a funnel and a final "tightening" of the rubber plug (a rubber plug does not have threads, so it is basically shoved into the oil pan drain) he was on his way, filled with fear that the plug would simply fall out, drain all the oil, ruin the engine and leave him stranded on the side of the road. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. The Latest @PING 7. Nope. Aluminium is too good of a heat conductor for differential expansion to work well either but you could try hitting the plug with a cold spray. Someone must have screwed up the threads before jeff got it. After a few hit and miss attempts at solving the problem, it seems that the leak has been stopped! any temp solution? 5% coupon applied at checkout Save 5% with coupon. Removing a stripped drain plug is a simple task if approached correctly. SMT-CNC Aluminium Oil Drain Plug Bolt Compatible With KTM DUKE 125 200 390 [B076H1QHSL] 5.0 out of 5 stars 1. all has been good except a hopefully minor issue. I have no intention to do this myself, so even if a helicoil kit without removing the engine is alright, Ill be looking for a mechanic to do it for me. To me its the best stuff around short of welding. Except, it has - from purchase - slowly dripped oil from low on the engine. Helicoil, timeserts, or get an oversized drain plug. RedShark Long timer. i noticed drips of oil on the concrete in the shed then had a look and also noticed a little bit of oil around the drain bolt washer and a little spread of it on the engine case just slightly below where the bolt is. Stripped Oil Pan Drain Plug Threads. Its on like Donkey Kong. FREE Shipping on orders over $25 shipped by Amazon. 2. I spent an hour trying to get the oil drain screen bolt out of my KTM 530 and finally gave up just before I got the sawzall out and started hacking at the cases (just kidding, but I did drop a few f bombs). You chip it out the best you can. I then JB Welded a plug using the bolt. mine was a little off and the plug wasn't flush with the cases so it is now also sealed up with RTV, I see what you mean, quite expensive. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. Long story. It worked like a charm on my victory and is IMHO the best repair for a stripped … All that is required is a few tools and 10 minutes of spare time. Found one here. Bah. Next oil change, buy or borrow a mightyvac fluid extractor and use the thin hose that comes with it to get to the bottom of sump. Joined: May 10, 2005 Oddometer: 3,730 Location: Honolulu. Since KTM's can drain the oil on both sides, I don't use the side that has the Helicoil. Cross-threaded it so the threads broke apart. Upon inspection, it looks like it's coming from the drain plug. Beta drain plug replacement kit 4t 2016 leaking oil pan bolt magic oil drain plug mine is a caterpillar oil drain valves How To Fix Stripped Drain Plug On 2016 Ktm 350 Sxf Tech Help Race Motocross Forums Message Boards Vital MxStripped Oil Drain Plug On Ktm520 Adventure Rider2018 Ktm 150sx Gear Oil Drain Plug… Read More » They even installed a magnet in the plug. Here's a cheap and easy fix for a stripped oil drain plug thread problem. 19. Prev. They work on aluminum automobile oil pans, so maybe. Oil Filter Screen Drain Plug Bolt for KTM & Husaberg. Your favorite bike, accessories, problems, advice and everything in between! The internal hex design of the O.E.M. Put it back in and it seemed good until it got just past finger tight, at that point i put on a ratchet to tighten it down. Any comments by anyone who has used them or something similar? Go get a TIME SERT. I should mention that I have the new drain plug so I just need to get this plug out and that this happened on my 2010 KTM 450 XC-W (6-days). Cars and truck built in the 80s and 90s often had steel oil pans that were made of strong thick steel that rarely got stripped out. During oxidation, the molecules of engine oil break down. Don't be scared, its not a problem unless you treat it like a jackass. Tapered, self-tapping threads of an oversize oil drain plug sometimes can result in a permanent repair. 2007 525--JD jet kit+Titanium screw,PP Nerfs(Pro Armor)+Heel pocket(REM), EHS lid,UNI Filter, BRAP Bolts,Vapor computer,PP Hand Guards,GPS Tab,12 volt accessory outlet, rear fender braces,PP Frt.+ Rear grab bar, 15 tooth sprocket,(updated rear suspension),I-razr's on 10" Douglas, KTM slave/case saver, Case vent (Thumper Racing), Muzzy full S.S. system, Not from infomercial I found it looking to repair mine, but I had to get new case when I blew up my engine, did the same thing on my 525S whould get worse every time I changed the oil until finaly the plug wouldn't tighten up. Mine is getting bad. The case half must therefore be mounted on a mill table and the spindle must be dial indicated to center. Gone but will never be forgotten. Come join the discussion about reviews, performance, troubleshooting, maintenance, modifications, classifieds, and more! If you are just going oversize, maybe you could go with a quick change plug from an auto store, I am not sure how small they make them though. Stripped oil drain bolt. should run in the same tread just cut it out a little more. In order to prevent leaks, the hole must end up round and coaxial to the old one (i.e normal to the sealing surface). Tiny Bolt, Major Disaster. My IRS is fine last time I did a change. 2008 Outlaw 525 IRS, Pure Polaris Bumpers, Pure Polaris Nerf Bars, REM Aluminum Heel Guards, Rekluse Pro, PP/FMF Power Core 4, UNI Filter, EHS Lid, JD Jetting, ITP Holeshot GNCC Tires, Acerbis Hand Guards, and Stickers! So ... What to do when the threads in the aluminum casting start getting stripped by years of drain plug removal? The oil then tends to oxidize under high temperatures. I have a KTM 450 EXC 2004 model. I gather this is KTM 125 or 200 since you have drain plugs on both sides. Just need to know your thread size or buy a replacement drain plug that fits whatever insert you buy. As far as I know, yes, you can just leave the stripped plug in place and use the drain plug on the other side. Malcolm Smith motorcycles used a 14mm x 1.25 helicoil and replaced the original plug with the plug Yamaha used in the cylinder head on many models in the "spare" spark plug hole. 19. 2021 Vital MX 250 Shootout. This is quite an expensive repair and one that you can avoid. When I tried just pulling it apart with my hands, the bolt cap actually separated from the plastic screen assembly. 4.5 out of 5 stars 15. Jump to Latest Follow 1 - 20 of 35 Posts. Check 'em out. | Quote. Prev. Content was already tagged with this Tag. Drain oil, lay bike on side and clean area well with brake cleaner. Oil Drain Plug stripped : ride for life said 2007-01-31 05:09 Hi, I have a 71 sportster and like an idiot, forgot to turn the gas off. If you do it yourself be very carefull that you get it straight, and use red loctite on the insert. Dog River Tools Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta Motorcycle. Here are the four options to repair a stripped drain plug. I was trying to do an oil change on a bike that's just got 4200 miles on it. It's a common occurrence because those plugs are tightened so lite that over tightening them usually strips them. Going to look for a helicoil kit next week. I have only gone through 2 oil changes so far... Scared of what is to come.. 05 TLD-Trailtech clamp, TAG T2 Bars, Spider Grips, Hydraulic clutch, Rath K&N Intake , FMF Titanium 4 slipon, , DG nerfs/heel guards, DG grab bar, Blingstar Iron Cross Bumper, Fullflight +2 A arms, Rath MX Hubs, Razr 2's, Sidewinder 41 Tooth Rear, Sprocket Specialist 40 Tooth Rear. The internal hex design of the O.E.M. They’re a … Having them split allows for proper cleaning before reassembly (otherwise the whole engine could be mounted on its side on the mill).". Is there and oversize plug for it? Joined: Sep 9, 2009 Oddometer: 13 Location: Utah, USA. The bolt obviously will not go back in. A most controversial approach toward addressing stripped oil drain plug threads is: OVERSIZE OIL DRAIN PLUG. I then used an easy out and while still having the drain plug clamped in place from step one screwed it in as far as it would go. 5 hours later...well, i\´m sure you already know. Your engine needs oil to run. My drain plug was also stripped out from the factory. If there are no threads then it will not be a candidate for repair. Someone Gorrilla'd the thing on TO THE MAX. filter bolt/plug prematurely fails under repetitive use. Husqvarna TXC250 oil drain bolt stripped. The Oil Drain Filter Tool for KTM, Husaberg, Husqvarna, Beta by STR is an easy to use device for draining the engine or transmission oil on your KTM, Husaberg, Husqvarna, Beta 2-stroke or 4-stroke without making a mess or getting oil on the skid plate. I went ahead and got the kit today. Moderate tightening pressure with a 8" ratchet yields 0 movement. $5.00 shipping. I'm not sure I would do this myself, but they make an oversize 12X1.5mm plug for automobiles. This lip also has slots and holes in it to allow for complete oil draining. thanks for your help Steve They claimed that my 2005 car is old and that is the reason the threads are stripped. Allen wrench in and sh@t!!! They’re cheap, but they don’t last. filter bolt/plug prematurely fails under repetitive use. VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. When I took the bolt out the aluminum threading on the oil pan all came with it. Ive been advised to use a timesert. 1; 2; First 2 of 2 Go to page. I gather this is KTM 125 or 200 since you have drain plugs on both sides. 1 of 2 Go to page. The 525 IRS or the 450S reborn into a 525S? They are the way to go for sure. So I picked up a new bike today. Looks to be in good shape and aside from some odd … Forum Main Tech Help/Race Shop How to fix stripped drain plug on 2014 KTM 350 SXF . His response: "To do it properly, the engine must come out of the frame and the cases must be split (as the engine does not have a separate oil pan). my sons ktm 520 dirtbike has a stripped oil drain plug. I ran a thread fixing tap through it and it is not tightening up. Now on the 3rd oil change, it pretty evident the threads were stripping out on the case. New comments cannot be posted and votes cannot be cast. During my latest visit I was informed that my oil plug is stripped and the oil pan will need to be replaced before my next service. The bolt obviously will not go back in. Yamaha 250 hp oil drain plug id help drain plug on 2016 ktm 350 sxf drain plug on 2016 ktm 350 sxf i have a stripped oil drain plug help oil pan drain plug stripped north How To Remove A Stripped Oil Drain PlugDiy Ist With Stripped Oil Drain Plug Renn PorscheI Have A Stripped… Read More » RedShark, Mar 1, 2013 #1. Go. been leaking alittle before that, seems like my last shop i went with stripped it. Stripped drain plug. 08 OUTLAW 525 S *trail tech endurance*wilson racing fox shox*twin air*Maier*R.E.M*PRM desert front*PRM 6 pack *HMF QRS**. Let's talk about KTM Motorcycles and their subsidiary bikes like husqvarna here! Sheesh, way to go pal. Jeff, if you are going to go with an insert, do not go with a helicoil. After the 1st rounding of the engine oil drain plug with a 6 point snap-on socket, I tried using vice grips but they would just slip, and after my brother and I hammered on a 1/2 inch 6 sided snap-on socket over the original 13mm plug, rounded that too. Jump to Latest Follow 21 - 35 of 35 Posts. Penetrating oil is unlikely to help you as the threads are well lubed already and on the wrong side of an O-ring seal. We have a live chat box also! I am debating what to do, buy the kit and wait or call the dealers. If your M12x1.75 oil drain pan already had a failed helicoil, the only option we can offer is to use the M14x1.5 drain plug kit p/n 1415A to enlarge the thead size from the factory M12x1.75 to M14x1.5. It seems like I’m being swindled here, and the whole reason I take my car to them is to ensure work is done correctly. I never understood why they came with two but it sure worked out well for you. I've personally had "miracle cures" from this approach. I will say I've used them on cars with success. Neighbor of mine liked my Wee-Strom so much he went out and bought a nice clean used on last month. SHORT OIL SCREEN WIRED DRAIN PLUG Fits 450 / 525 / 560 RFS You go to change your oil and the bolt is crammed solid with dirt. you've stripped out the head. I stripped the threading on my 82 kz550. 1; 2; Next. M15 x 1.5mm Oil Drain Plug Tap Thread Repair Kit 7Pcs Oil Pan Drain Thread Repair Tool Kit Oil Pan Screws Rethread Tool Compatible with Car Motorcycle Sump Gearbox BMW Toyota ST0087C. Mechanic is going overboard. Ive been advised to use a timesert. KTM OEM Oil plug, 79430920044. So finally had it happen to me after 2 TRX450R's and a KTM, i not have a stripped engine oil drain hole. I called him and found out they make a special kit for drain plugs. I JB welded it in. KTM OEM Oil plug, 79430920044. It comes with 5 inserts so I might be able to make it back..... A forum community dedicated to all Polaris owners and enthusiasts. Drain oil, lay bike on side and clean area well with brake cleaner. Videolester Adventurer. Today’s vehicles are usually built with aluminum oil pans. Post by MacWildcat » 03 Aug 2010 22:54. I think it cost me $10 for the repair. I thought I was the only one that had this problem. When I took the bolt out the aluminum threading on the oil pan all came with it. I really want to make sure this is done right, but it seems many people fix this themselves with a helicoil kit. Stripped Oil Drain plug on KTM. If your M12x1.75 oil drain pan already had a failed helicoil, the only option we can offer is to use the M14x1.5 drain plug kit p/n 1415A to enlarge the thead size from the factory M12x1.75 to M14x1.5. 1; 2; First 2 of 2 Go to page . You will need to purchase the larger M14x1.5 drain plug and washer from your local parts house. my sons ktm 520 dirtbike has a stripped oil drain plug. I have a 2009 KTM Duke 690. Only 12 left in stock - order soon. The Oil Drain Filter Tool for KTM, Husaberg, Husqvarna, Beta by STR is an easy to use device for draining the engine or transmission oil on your KTM, Husaberg, Husqvarna, Beta 2-stroke or 4-stroke without making a mess or getting oil on the skid plate. My suspicions came true. Over torqued so much that bolt extractors wouldn’t work. While I was back at it, I had to get the extractor off the original - it was still stuck to the old bolt and rounded head. The case is very thin in the drain location with only a small lip cast into it to allow for the drain plug threads to hold. Have you ever gone for an oil change and been told the threads on your oil pan drain have been stripped? What are you guys doing on the stripped drain plugs? I have used jb weld many times on bikes, it always held up no matter what i used it for. Missing race today. No chips may stay inside the cases. $17.79 $ 17. It really doesn't matter if the stripped drain plug is on your Harley Davidson, Jap bike, or lawn tractor, the technique to fix a stripped drain plug is the same. No one in town had a helicoil that size, So went to the local honda dealer because the the local polaris dealer is a A hole and I refuse to buy anything from him ever again. 29. Get it as soon as Mon, Dec 28. Havent had an issue in 40hrs & 6000ft permanent elevation change. Buy 2, save 3%. Went to autozone to purchase the oil tite self tapping drain plug as seen in this link Stripped Oil Plug Threads Fix. I have no idea what the pitch is, all I know about my plug … Related: Edit Tags Done. Stripping the threads in the pan can cause the oil to leak out around the bolt. I have a 2009 KTM Duke 690. I would say find a dealer that has the stuff and let them do it. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. MacWildcat Posts: 412 Joined: 01 Dec 2006 00:59. EDIT: Bad title, the pan is stripped, not the bolt.
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